Fig. 35 -- Installing Spring
Thread rope through grip and into insert. Tie a small,
tight knot. Heat seal the knot to prevent loosening. Pull
knot into insert pocket and snap insert into grip. Fig. 36.
Fig. 36 - Installing Rope
Insert the rope through the housing and into the
pulley, using the rope inserter tool. Tie a small knot, heat
seal and pull tight into the recess in the rope pulley.
Rope must not interfere with gear motion. Fig. 37.
Fig. 37 - Starting Rope In Pulley
Install pulley assembly in the housing, with link in pocket
or hole of casting, as shown. Install rope guide. Fig. 38.
Fig. 38 -- Installing Pulley Assembly
Rotate pulley in a counterclockwise direction until the
rope is fully retrieved. Fig. 39.
Fig. 39 - Retracting Rope
Hook the free end of spring to spring anchor, and install
the screw, torque to 75 to 90 inch pounds (8.5-10.2 Nm).
Lubricate spring with a small quantity of engine oil or
lubricate. Fig. 40.
Fig. 40 - Tightening Screw
Snap the cover in place. Wind starter spring by pulling
rope out approximately one foot (304.8 mm): wind rope
and pulley 2 or 3 turns. clockwise to achieve proper rope
tension. Fig. 41.
Fig. 41 - Adding Tension to Rope