Solvents can burn easily, can give off harmful vapors, and are harmful to skin and clothing. To avoid
injury or death, keep away from open fire and use in a well-ventilated area. If solvent gets on skin or
clothing, wash immediately with soap and water.
After disassembly and before inspection, clean metal parts in clean diesel fuel or cleaning compound. Clean tube in mild
soap solution. Carefully blow out and dry each part with compressed air.
Inspection-Acceptance and Rejection Criteria
Inspect pump for cracks, distortion, and warpage.
Inspect cable for cuts, damage, and continuity.
Inspect tube assembly for cracks and other evidence of excessive wear in tube and for damage to swivel end.
Check continuity of ground cable and inspect for cuts and other damage.
Inspect welded and support parts for cracks, distortion, and breakage.
Inspect threaded parts for nicks, cross threading, and excessive wear.
Inspect polarizing pin, terminal pin assembly, connector housing, and pin assembly, and fuse block for nicks, cracks,
distortion, and other damage that would impair their use.
Inspect other terminal assembly components for tears, cracks, hardening, and other damage that would impair their use.
Repair or Replacement
Replace pump and electric cable assembly if continuity check of cable shows it to be grounded or if there is any evidence of
damage that would impair its use.
Repair dents or distortions. Weld cracks and breaks in metal parts where practical. Replace defective parts if badly
Repair threaded parts with a thread chaser if practical or replace defective parts.
Replace any other defective parts.
Install pump and mount assembly (25), clamp ring assembly (24), two screws (23), lockwashers (22), and nuts (21).
Connect discharge tube (2) to pump and mount assembly (25). Install hose clamp (16) and tighten screw (15). Install strap
clamp (20), screw (19), lockwasher (18), and nut (17).
During assembly, place one lockwasher (14) under screw (13) head and one lockwasher against nut (12).
Connect ground strap (11) by installing screw (13), two lockwashers (14), and nut (12).
During assembly, place one lockwasher (10) under screw (9) head and one lockwasher against nut (8).
Install ground strap (11), screw (9), two lockwashers (10), and nut (8).