TM 9-2350-238-34-1
S e c t i o n I V . W I R I N G H A R N E S S A N D C A B L E R E P A I R
2 - 1 1 . G E N E R A L . T h i s s e c t i o n c o n t a i n s i n s t r u c t i o n s o n r e p a i r o f w i r i n g h a r n e s s e s a n d c a b l es
(leads). Repair of wiring harnesses and cables consists of replacement of defective connectors,
shells, and terminals, or taping cut or worn insulation and exposed wire conductors. Pages 2-21 thru
2-28 show exploded views of typical harness and cable connectors used on the vehicle, and give
p r o c e d u r e s f o r d i s a s s e m b l y a n d a s s e m b l y o f c o n n e c t o r s . W h e n s o l d e r i n g i s r e q u i r e d , p r o c e d u r e s in
T B - S I G - 2 2 2 m u s t b e f o l l o w e d.
I N I T I A L S E T U P
T o o l s a n d S p e c i a l T o o ls
A u t o m o t i v e m a i n t e n a n c e a n d r e p a i r s h o p e q u i p m e n t : f i e l d m a i n t e n a n c e , b a s i c , l e s s p o w e r
( S C 4 9 1 0 - 9 5 - A 3 1 )
l Electric soldering iron
l Electrical repair tool kit
M a t e r i a l s / P a r ts
Solder (item 28, appx B)
N O T E
Label cables on multiple receptacles during disassembly to ensure proper order during
r e a s s e m b l y .
2 - 1 2 . T Y P I C A L F E M A L E - T Y P E P A N E L M O U N T I N G R E C E P T A C L E C O N N E C T O R .
D I S A S S E M B L Y
1
2
3
Drive socket contacts (1) out through rear of
insert (2) with pin extractor.
Unsolder cable leads from solder wells on
socket contacts (1).
Slide insert out through rear of shell
a s s e m b l y ( 3 ).
2-21