WARNINGTM 9-2350-238-34-12 - 3 1 . M A I N T E N A N C E O F F A B R I C F U E L C E L L I N S T A L L A T I O N A N D F A B R I C F U E LC E L L F I L L E R B L O C K S .This task covers:a. F a b r i c F u e l C e l l D r a i n i ngd. I n s p e c t i o n / R e p a i rb. R e m o v a le. I n s t a l l a t i o nc. C l e a n i n gf. T e s tI N I T I A L S E T UPT o o l s a n d S p e c i a l T o o lsG e n e r a l S a f e t y I n s t r u c t i o nsA u t o m o t i v e m a i n t e n a n c e a n d r e p a i r s h o pe q u i p m e n t : f i e l d m a i n t e n a n c e , b a s i c,l e s s p o w e r ( S C 4 9 1 0 - 9 5 - A 3 1)l H a n d p u m pl Pressure gage, 0 to 10 psi (0 to 69• Prolonged breathing of fuel vaporsk P a )can be fatal. Do not enter fuel cellsl S p a r k p r o o f e x t e n s i o n l i g htu n t i l t h e y h a v e b e e n t h o r o u g h lyl S p r a y g u nc l e a n e d . I f e y e s o r s k i n b e c o mel T o r q u e w r e n c h ( 0 t o 3 0 0 i n . - l b )irritated by diesel fuel, flush withw a t e r.M a t e r i a l s / P a r tsC l e a n i n g c o m p o u n d ( i t e m 6 , a p p x B)l Fuel cells that are not entirely free ofCompressed air (90 to 100 psi)fuel or fuel vapors must not beG a s k e t ( 2 )welded or exposed to heat, flames, orGrease (item 17, appx B)s p a r k s . W e l d i n g o r t h e u s e o f p o w erLiquid soap (item 27, appx B)s a n d e r s , c h i s e l s , a n d c h i p p i n gL o c k w a s h e r ( 1 8 )h a m m e r s s h a l l b e p r e c e d e d byL o c k w a s h e r ( 4 0)removal of the fabric fuel cell and byMasking tape (item 29, appx B)t h o r o u g h c l e a n i n g .Paint thinner (item 30, appx B)P r e f o r m e d p a c k i n g ( 2)l Failure to reduce pressure to zeroRags (item 23, appx B)b e f o r e r e m o v i n g c a p m a y c a u s eRubber hose (figure C-1, appx C)i n j u r y.S e a l i n g c o m p o u n d ( i t e m 2 4 , a p p x B)S i l i c o n e a d h e s i v e s e a l a n t ( i t em2, appx B)R e f e r e n c esT M 9 - 2 3 5 0 - 2 3 8 - 2 0 - 1T M 9 - 2 3 5 0 - 2 3 8 - 2 4 P -1E q u i p m e n t C o n d i t i o nsF a n w e l l d e c k r e m o v ed( T M 9 - 2 3 5 0 - 2 3 8 - 2 0 - 1)2 - 46
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