TM 9-2350-256-34-2Section III. GENERAL MAINTENANCE2 - 7 .Installing Lock WireLocking wire is to be installedmethod.by the double twist2-8.Application of Sealing CompoundsApplication of sealing compound to pipe threads isspecified in applicable sections of this manual.2-9.LubricationR e f e r t o T M 9 - 2 3 5 0 - 2 5 6 - 1 0 a n d T M 9 - 2 3 5 0 -256-20 for detailed lubrication instructionsc o v e r i n g t h e c o m p o n e n t s o f t h e R e c o v e r yVehicle.2 - 1 0 .Maintenance and Operation of MainHydraulic Systema. General. The main hydraulic system powersand controls the main winch. hoist winch, hoistingboom and spade. The main winch and hoist winchare driven by vane-type hydraulic motors, and thehoisting boom and spade are actuated by hydrauliccylinders. Hydraulic fluid, under pressure for op-erating the hydraulic motors and hydraulic cylin-ders, is provided through a closed power circuit bya fixed-displacement, vane-type, double pump driv-en by a mechanical transmission (power takeoff)from the main engine. The hydraulic pump drawsits fluid from the hydraulic oil tank, and pumpoutput is controlled by engine speed. The operationof the hydraulic motors and the hydraulic cylindersis controlled through the control circuit. Each winchhydraulic motor is provided with a pilot-operated,spring-centered, directional combination controlvalve which directs the fluid in the power circuitto the winch being operated. These directional con-trol valves are remotely controlled by manuallyoperated hydraulic control valves, which direct con-trol pressure to them. The directional combinationcontrol valves for the spade and boom cylindersare manually controlled. Any internal leakagethrough the hydraulic motors, cylinders, or valvesis returned to the hydraulic oil tank by tank return.Description of operation of the basic circuits inthe main hydraulic system will be found in sub-paragraphs b through j below. Schematic diagramsof the main hydraulic system idling, and the hydrau-lic system operating the main winch, hoist winch,hoisting boom, and spade are shown in figures FO-1through FO-9.NOTERefer to TM 9-2350-256-10 for operating in-structions for the winches, power takeoff,and hoist system.b. Main Hydraulic System-Idling (Fig. FO-1).With the main engine operating at system idlingspeed, the power control valve is placed in the ONposition, directing mechanical transmission pumppressure to the clutch (port no. 228), thus engag-ing the clutch which permits the mechanical trans-mission to drive the main hydraulic pump. Thepump draws filtered fluid from the hydraulic oiltank (port no. 69) and discharges it through twooutlet ports (port nos. 1 and 44) under pressure.The pump discharge pressure is directed to the re-lief and unloading valve (port no. 2) and the hoistwinch combination control valve (port no. 27).Pump discharge pressure passes through the reliefand unloading valve, (port no. 3) through thehydraulic subplate (port nos. 136 and 125) of themain hydraulic control panel, and to the systemselector valve (port no. 45) which is placed in theMAIN position. The pump pressure is then directedto, and blocked at the spade and boom cumbinationcontrol valves (port no. 33), as they are in theirnormal spring-centered HOLD position. Differentialpressure across the pilot pressure valve, in the mainrelief valve, forces the valve open to allow a paral-lel flow (port no. 4) of pump discharge pressureto be directed to the hoist winch combination con-trol valve (port no. 22). Differential pressure acrossthe pilot pressure valve, in the hoist winch combi-nation control valve, forces the valve open, direct-ing the pump pressure (port no. 20) to the mainwinch combination control valve (port nos. 12 and13), where the action duplicates the hoist winchcombination control valve and the hydraulic fluidis returned to the oil tank (port no. 11). Hydraulicpressure is directed to both sides of the winchmotors (port nos. 17 and 18) by the spring-centereddirectional control valve in the winch combinationcontrol valves.c. Main Winch-Payout (Fig. FO-2). With themain winch control valve placed in the PAYOUTposition, the pilot pressure (port nos. 15 and 16)tends to equal pump discharge pressure and isdirected to both ends of the pilot-operated direc-tional control valve (port nos. 8 and 10) in the mainwinch combination control valve. The ends of thedirectional control valve differ in size, the largerend at port no. 10 and the hydraulic differentialacross the valve causes it to move, directing theflow of pump pressure to one side of the mainwinch motor (port no. 18), causing the motor todrive the main winch in the PAYOUT direction.The pilot pressure is also directed to the main winchbrake cylinder to disengage the winch brake. PumpChange 72-23
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business