CHAPTER 4: MAINTENANCE OF MAIN ENGINE FUEL, AIR INTAKE,TM 9-2350-256-20AND EXHAUST SYSTEMS4— 6 REPLACE FUEL INJECTOR FUEL RETURN HOSETHIS TASK COVERSa. Removal b. InstallationINITIAL SET-UPTools:Parts:Equipment Conditions:• Tool kit, general mechanic's• Lockwasher (Appendix G,• Engine right and left upper(Appendix C, item 53)item 122)covers removed (see• Pliers, retaining ring, external• Nuts, self-locking (3)paragraph 4-2)(Appendix C, item 32)(Appendix G, item 165)• Engine cooling fan shroudand related parts removed(see paragraph 5-4)WARNINGDo not smoke or use open flame when working on fuel system: explosion may occur, causingsevere injury or death.a. REMOVAL1Remove 10 hose assemblies (1) by loosening coupling nut at each end of hose assembly.2Remove two hose assemblies (2) by loosening coupling nut at each end of hose assembly.3Remove hose assembly (3) by loosening coupling nut at each end of hose assembly.4Remove 12 multiple connectors (4) by removing 12 fluid passage bolts (5) and 24 flat washers (6).5Remove tube assembly (7) and tube elbow (8) by loosening coupling nut at each end of tube assembly and removingtwo clamps (9).6Remove tube assembly (10) and tube elbow (11) by loosening coupling nut at each end of tube assembly and removing two clamps (12).7Remove hose assembly (13) by loosening coupling nut at each end of hose assembly.8Remove grommet (14) and two elbows (15).9Remove hose assembly (16) by loosening coupling nut at each end of hose assembly.10 Remove retaining ring (17), nut (18), clinch sleeve (19), and sealing plug (20).11 Remove tube cross (21), flat washer (22), and nut (23).12 Remove three loop clamps (24) by removing three self-locking nuts (25) and three screws (26).13 Remove hose assembly (27) by loosening coupling nut at each end and removing nut (28), lockwasher (29), and flat washer (30).14 Remove hose assembly (31) by loosening coupling nut at each end and removing elbow (32) and check valve (33) from one end, and tee (34) from other end.4—14
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