TM 9-2350-256-34-13. Energize power supply and turn onswitches A and B. Manually adjust voltage to 20and then to 28 volts, and allow blower to run 15 to30 seconds at each voltage. Blower must run freely.Overhaul blower if there is evidence of binding orwear, or if there is any noise which would indicaterough or defective bearings.4. With switches A and B still closed, adjustpower supply to 24 volts. Ammeter should read asindicated in figure 3-10.13. Determine blower speedwith tachometer. Speed must be within indicatedrange.5. Turn off switch B and turn on switch C.Wait 20 to 30 seconds for blower to slow down. Theblower must run smoothly and steadily, but it is notnecessary to check motor speed or current draw.6. Turn off switches A and C, and shut offpower. Disconnect blower from test equipment.(m) If voltage limiter was not tested duringblower overhaul, test it now before reassembly.Follow procedure described in paragraph3-35b(1)(d). Voltage limiter may be tested withoutremoving it from blower housing since flag terminalis accessible. Voltage limiter is grounded throughblower housing.(4) Heat exchanger assembly installation (fig.3-10.2).(a) Connect one end of the ground lead assem-bly (12) to the heater housing (28), and secure with anut (14) and lockwasher (13).(b) Spread the heater housing assembly andinsert the heat exchanger assembly (15) in thehousing. Install the four screws (34) that secure thehousing seam.(c) Connect the other end of ground leadassembly (12) to the heat exchanger and secure withscrew (11).(5) Flame detector switch installation (fig.3-10.7).(a) Insert the ceramic rod (fig. 3-10.7) into thetube. Flip the microswitch back into position and in-stall the adjusting screw.(b) Slowly turn in the adjusting screw (fig.3-10.7) until the switch just clicks, then exactly ½turn more. Secure the adjustment by sealing the ad-justing screw with G.E. Glyptal varnish, No. 1201.(c) Install the flame detector switch (21, fig.3-10.2) in the heater and tighten the compressionnut (22) on the underside of the switch, making surethat the switch assembly is positioned crosswise tothe axis of the heater so that the guard can be in-stalled.(d) Connect the wires to the NC and NO) con-tacts on the switch and secure with the screws (20).(6) Igniter installation (fig. 3-10.2).(a) Be sure the seal (35) is seated in the top ofthe heater housing (28).(b) If a new igniter is being installed, connectthe shorter lead to the ground terminal (31) on thetop of the heater. Connect the longer lead to theignition control (25).(c) Install the igniter (9) in the igniter tube (8).Use a screwdriver with a long, thin blade to pressthe element end of the igniter firmly into the ignitertube to ensure that the igniter is firmly seated.(d) Press the igniter down and turn it clock-wise to engage the pin on the top of the igniter withthe slots in the igniter tube. Reinstall the electricalinlet assembly (36) and secure with the Dzusfasteners.(e) Reconnect electrical cable to the heater.NOTEIf the igniter requires frequentreplacement, test the operation of thevoltage limiter as described in paragraph3-35b(1)d. An inoperative voltage limiterallows surges of high voltage from theignition control to damage the igniter andshorten its life.(7) Ignition control installation (fig. 3-10.2).(a) Slide the new ignition control (25) underthe two loosened screws (17), install the remainingtwo screws, and tighten all four screws.(b) Route the ignition control lead throughthe bundle of wires and connect it to the flame detec-tor switch (21). If the fuel control valve (26) wasremoved, reinstall it, as below, and bundle the wireswith two cable assembly straps (37) or lacing cord,one on each side of the fuel control valve mountingbracket.(c) Connect the igniter lead and voltagelimiter lead to the spade terminals on the ignitioncontrol.(8) Fuel control valve installation (fig. 3-10.2).(a) Slide the fuel control valve mountingbracket under one screw (27) and engage the fueltube (5) in the outlet elbow on the control valve.Start the compression nut (6) on the elbow, then in-stall and tighten the remaining two screws (27).Tighten the compression nut. Check that all theloose wires are retained between the fuel controlvalve mounting bracket and the heater housing.(b) Connect leads 3, 5, and 30.(c) Bundle the wires and secure them with twocable assembly straps (37) or lacing cord, with onestrap on each side of the control valve mountingbracket.(d) Connect the fuel supply line to the IN port3-18.28Change 2
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