CHAPTER 6: MAINTENANCE OF ELECTRICAL SYSTEMS AND CIRCUITSTM 9-2350-256-206-64 REPLACE/REPAIR HEADLIGHT BASE WIRING HARNESS AND RELATED PARTS (7972352)-Continued3Loosen adjustment nut (12) and remove headlightassembly (13).4Remove headlight base assembly (14) and gasket (15)by removing three screws (16) and three lockwashers(17).b. DISASSEMBLY1Remove clip (18) by removing two screws (19) and twolockwashers (20).2Remove seal (21), seven electrical contacts (22),electrical insert (23), bushing (24), and lead assembly(25) from base (26).3Remove rod (27) from bushing (24).4Disassemble lead assembly (see Chapter 6, SectionVII).c. ASSEMBLY1Assemble lead assembly (see Chapter 6, Section VII).2Install rod (27) to bushing (24).3Install lead assembly (25), bushing (24), electricalinsert (23), seven electrical contacts (22), and seal (21)to base (26).4Install clip (18) using two new lockwashers (20) and two screws (19).d. INSTALLATION1Install headlight base assembly (14) and gasket (15) using three new lockwashers (17) and three screws (16).2Install headlight assembly (13) by tightening adjustment nut (12).3Connect connectors (2 through 7) to headlight and dimmer switch wiring harness (11).4Install ground lead (1) to hull (8) using two new lockwashers (10) and screw (9).6-166
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business