TM 9-2350-256-34-1
1 Remove the four screws (1) which secure
the air inlet louver (2) to blower housing assembly
(3), and remove the louver.
2 Remove the setscrew that secures the
combustion blower wheel (12) to the end of the
motor shaft; remove the blower wheel. Remove the
two nuts (11) and remove the secondary blower
cover assembly (10) from studs of the motor.
3 Clip and remove the cable assembly
strap (16). Remove the three screws (9) which secure
the flange of the motor (7) to the motor mounting
brackets (8).
4 Remove six screws (4) securing the motor
mounting brackets (8) to the mounting flange and
blower housing assembly (3). Remove two of the
brackets; the resistor and cable assembly (items 14
through 22) remain attached to the third bracket.
5 Remove the four screws (4) securing the
diode mounting assembly (13) and voltage limiter (5)
to the mounting flange and blower housing assem-
bly. Pull out the connected motor (7), diode
mounting assembly, voltage limiter, and resistor to
remove them from the flange and blower housing
assembly.
6 Loosen the setscrew in the collar of the
ventilation blower wheel assembly (6) and pull the
blower wheel from the motor shaft.
7. Remove the screw which secures the
diode mounting assembly ground lead to the motor
housing. Remove the screw (23) which secures the
motor power lead to the diode mounting assembly;
disconnect the lead.
8 Disconnect the cable assembly (17) and
diode mounting assembly lead from the resistor (22)
by removing the screws (18) and nuts (15).
9 Remove nut (14) from screw (19) that
secures resistor (22) from screw (19).
(2) Electrical inlet assembly (fig. 3-10.2)
NOTE
It is rarely necessary to remove the elec-
trical inlet assembly unless the assembly
itself is damaged, or the heater is being
completed overhauled. It is not necessary
to completely remove the electrical inlet
assembly to remove the burner or heat ex-
changer.
(a) Remove the guard assembly (16) by
releasing the two fasteners attaching the guard to
the heater housing (28).
(b) Cut the two cable assembly straps (37)
which bundle the cable assemblies (38, 40, 43)
together. Remove screws (42) as necessary to
disconnect the wires from the terminal strip.
(c) Remove the igniter ground from the ter-
minal (31 ) on the heater housing. Remove the nut
(29) from the grounding stud on the heater housing
and pull off the inlet assembly grounding lead, the
lockwashers (30 and 32), and the terminal (31).
(d) Remove lead from connector D on recep-
tacle to terminal on flame detector switch (21) by
removing screw (20) in the switch terminal.
(e) Loosen two fasteners and remove elec-
trical inlet assembly.
(3) Igniter (fig. 3-10.2).
(a) Loosen the two Dzus fasteners which
secure the guard assembly (16) to the top of the
heater; remove the guard.
(b) Disconnect electrical cable at the heater.
(c) Loosen the two Dzus fasteners which
secure the electrical inlet assembly (36) to the heater
housing (28). Pull the inlet assembly up, disengage it
from the igniter leads and the fuel tube (5) and swing
it out of the way without disconnecting any wires or
removing the cable from the plug-in connector.
(d) Push down on the top of the igniter (9),
rotate it 1/8 turn counterclockwise, and pull it out to
remove it from the heater, The igniter can be
removed without disconnecting the leads.
(e) Remove the seal (35) from the top of the
heater housing,
(4) Flame detector switch (fig. 3-10.2).
(a) Loosen the two Dzus fasteners which
secure the guard assembly (16) to the top of the
heater; remove the guard.
(b) Check that the four wires to the flame
detector switch (21) are labeled, and disconnect the
wires by removing the four screws (20).
(c) Use an open-end wrench to unscrew the
compression nut (22) which secures the flame detec-
tor switch to the heat exchanger (15). Pull the switch
straight out to remove it.
(5) Ouerheat switch (fig. 3-10.2).
(a) Loosen the two Dzus fasteners which
secure the guard assembly (16) to the top of the
heater; remove the guard.
(b) Check that the two wires to terminals 9
and 30 are labeled, and disconnect them from the
overheat switch (24) by removing screws (19).
(c) Remove the two screws (18) which secure
the overheat switch to the top of the heater and
remove the switch.
(6) Fuel control value.
(a) Bleeding. The fuel lines and fuel control
valve body must be bled whenever the fuel system
runs dry, or if service is performed on the fuel lines
or fuel filter. Bleed as follows:
1 Bleed the fuel system up to the heater by
loosening the fuel connection where it enters the
valve body. Let the fuel drip out until it is free of
bubbles, then reconnect the fuel line.
2 Slide a piece of 3/16 ID tubing over the
3-18.4
Change 2