TM 9--2350--292--20--1
0273 00--1
HEADLIGHT ASSEMBLY REPAIR
0273 00
THIS WORK PACKAGE COVERS:
Removal, Disassembly, Assembly, Installation, Alignment, Adjustment
INITIAL SETUP:
Tools and Special Tools
General mechanic’s tool kit (item 1, WP 0717 00)
Materials/Parts
Lockwashers (2) (item 86, WP 0718 00)
Lockwashers (3) (item 111, WP 0718 00)
Lockwashers (3) (item 137, WP 0718 00)
Lockwashers (4) (item 361, WP 0718 00)
Lockwashers (2) (item 362, WP 0718 00)
Grommet assemblies (4) (item 367, WP 0718 00)
Nonmetallic grommet (item 371, WP 0718 00)
Gasket (item 364, WP 0718 00)
Gaskets (2) (item 365, WP 0718 00)
Gasket (item 369, WP 0718 00)
Gasket (item 370, WP 0718 00)
Gaskets (2) (item 374, WP 0718 00)
Round rubber seal (item 372, WP 0718 00)
Rubber seals (2) (item 373, WP 0718 00)
Rubber seal (item 375, WP 0718 00)
Marker tags (item 49, WP 0716 00)
Materials/Parts--Continued
Rubber strip seal (item 363, WP 0718 00)
Solid rivet (item 366, WP 0718 00)
Spring pin (item 377, WP 0718 00)
Sealing compound (item 82, WP 0716 00)
Adhesive (item 83, WP 0716 00)
Dry--cleaning solvent (item 1, WP 0716 00)
Equipment Conditions
Vehicle parked on level surface, measure distance 25
feet from headlights to wall, torsion bar axis parallel to
wall (alignment and adjustment)
Main light switch off (TM 9--2350--292--10)
Vehicle MASTER switch OFF (TM 9--2350--292--10)
Battery power disconnected (0256 00)
References
TM 9--2350--292--10
NOTE
Tag all electrical connections and electrical leads prior to
removal to aid in installation.
Both left and right headlamp assemblies are removed,
disassembled, assembled, installed, aligned and adjusted
using the same procedure.
