TM 9-2350-256-34-1(a)Inspect for cracks, tears, cuts, chipsand gouges.(b)Inspect for condition of material anddiscard parts showing any sign of hardening.(2)Plug and Receptacle Assemblies.Referto D and E, figure 3-20. Inspect for cracks, dents, bentinserts, cross threading and damage that would impairtheir serviceability.d.Repair.(1)General.Before repairing a harness,clean thoroughly of dirt and other accumulations with abrush and clean water. Dry and perform the followinginspection prodcdures.(a)Inspect harness for frayed areas.(b)Inspect individual leads for cuts andother evidence of excessive wear and for missing,damaged and illegible circuit number and part numbermarkers.(c)Inspect all cable connectors asdescribed in paragraphs c(1) and c(2) above.(2)Procedure.(a)Tape frayed areas.(b)Remove defective leads andreplace, reusing cable connectors (fig. 3-20) wherepossible. Use spare harness leads, if present, asreplacement or cut a new length of cable of proper gageand assemble into the harness (refer to para. e (2)below).(c)Remove the disassemble damagedand defective connectors and install new connector parts(fig. 3-20).(d)Replace missing, damaged andillegible circuit number and part number markers.e.Assembly.(1)General. Continuity checks are performedduring the fabrication procedure. The following sectionsof this paragraph provide procedural in-structions for step-by-step assembly and for splicing andwrapping. Figure 3-20 provides instructions forassembly of connectors to cables.(2)Procedure.(a)Using the pattern of the old harness,cut new cable to the required lengths and complete allsplices. Spliced cables must be adequately insulatedand the insulation must be sealed to the insulation ofeach cable. Wrap with ¾ -inch black plastic sheet tape-type insulation or use heat-shrinkable promolded coverswhen available.(b)Make a continuity check of eachcable and splice, using an ohmmeter.(c)Assemble connectors to cables asidentified in disassembly (see fig. 3-20).(d)Make another continuity checkbetween opposite ends of cables through appropriateconnector pins.(e)Wrap splices and wrap cables intoharness bundle with tape. Use plastic electricalinsulation tape and bind cables together with one halfoverlapping turns in the same manner that the oldharness was wrapped.(f)Locate the attach required circuitnumber and part number markers, using the old harnessas a pattern.f.Test.The test of a wiring harness is performedduring assembly.3-49.Deleted3-40 CHANGE 7
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