TM 9--2350--292--20--1
0281 00--3
SPOTLIGHT REPAIR -- CONTINUED
0281 00
Assembly
1. Install tube (32) and outside tube (34) in housing (35). Tighten screw (33) until secure. Do not overtighten.
2. Place bushing (31) on tube (32).
3. Install inner tube assembly (30), cap (29) and screw (28) in outside tube (34).
4. Install head post (27), spring (26), shim washer (25), head post bushing (24), set screw (23) and new headless
grooved pin (22) in long housing and tube assembly (6).
5. Install shell (13), new lockwasher (21) and nut (20) on long housing and tube assembly (6).
6. Install end of wire lead (19) to bulb (15). Tighten screw (18).
7. Install ground wire (17) to bulb (15). Tighten screw (16).
8. Install bulb (15) and four springs (14) in shell (13).
9. Install ring (12) and screw (11) on shell (13).
Installation
1. Install long housing and tube assembly (6) in mounting bracket (10), tighten packing nut (7) and bushing (8) to nut
(9). Torque nut (7) to 43 to 53 lb--ft (58.3 to 71.9 NSm).
2. Install handle (5) on long housing and tube assembly (6), tighten wedge screw (3) and wedge bushing (4). Torque
wedge screw (3) to 55 lb--in (6.2 NSm).
3. Attach spotlight connector (1) to wiring harness 4W153 wire 138 (2).