TM 9--2350--292--20--1
0281 00--1
SPOTLIGHT REPAIR
0281 00
THIS WORK PACKAGE COVERS:
Removal, Disassembly, Assembly, Installation
INITIAL SETUP:
Tools and Special Tools
General mechanic’s tool kit (item 1, WP 0717 00)
Torque wrench (item 2, WP 0717 00)
Torque wrench (item 21, WP 0717 00)
Materials/Parts
Lockwasher (item 410, WP 0718 00)
Headless grooved pin (item 411, WP 0718 00)
Equipment Conditions
Vehicle MASTER switch OFF (TM 9--2350--292--10)
Battery power disconnected (WP 0256 00)
References
TM 9--2350--292--10
NOTE
Perform Disassembly steps 1 through 4 and 10 and As-
sembly steps 6 through 9 for maintenance of bulb.
Removal
1. Disconnect spotlight connector (1) from wiring harness 4W153 wire 138 (2).
2. Loosen wedge screw (3) from wedge bushing (4), remove handle (5) from long housing and tube assembly (6).
3. Loosen packing nut (7) and bushing (8) from nut (9), carefully slide long housing and tube assembly (6) out
through tube mounting bracket (10) in crew compartment overhead.
Disassembly
1. Remove screw (11) and ring (12) from shell (13).
2. Remove four springs (14) and bulb (15) from shell (13).
3. Loosen screw (16), remove ground wire (17) from bulb (15).
4. Loosen screw (18), remove wire lead (19) from bulb (15).
5. Remove nut (20), lockwasher (21) and shell (13) from long housing and tube assembly (6). Discard lockwasher.
6. Remove headless grooved pin (22), set screw (23), head post bushing (24), shim washer (25), spring (26) and
head post (27) from long housing and tube assembly (6). Discard headless grooved pin.
7. Remove screw (28), cap (29) and inner tube assembly (30).
