TM 5-4240-501-14&PFig. 105 - Assemble Fuel PumpInstall main nozzle using blunt screw driver to preventdamage to slot and metering hole. Place bowl oncarburetor and install bowl nut and washer. Install one(1) pump valve spring on spring boss, Fig. 106, and thenplace diaphragm on carburetor. Put pump spring cupand pump spring on diaphragm, Fig. 105. Place a pumpvalve spring on spring boss in pump body, Fig. 106, andplace pump body on carburetor. Place dampingdiaphragm, pump gasket and pump cover on pump bodyand install three (3) screws. A fuel pump repair kit isavailable, see illustrated parts list for part number.Fig. 106 - Pump Spring Location(Valve Flap Bent Down for Clarity)Place choke shaft in carburetor body and slide in chokevalve with notch out and dimple down toward float bowl,Fig. 107A. Install two (2) screws using a screw driver.Slide in throttle shaft and then slide in throttle plate withtwo (2) dimples facing toward the idle valve. When valveis installed correctly, the dimples will be down and thenumber on the plate visible with the throttle in the closedor idle position, Fig. 107B. Install the idle and-high speedneedle valves.CARBURETIONCross-Over Flo-JetFig. 107A- Fig. 107B-Carburetor AdjustmentsINITIAL ADJUSTMENT - Turn idle and needle valvesclockwise until they just close, Fig. 108.CAUTION: Valves may be damaged by turning hem intoo far.Now open high speed needle valve ll/2 turnscounterclockwise and idle valve one turn. This initialadjustment will permit the engine to be started andwarmed up prior to final adjustment.Fig. 108 - Carburetor AdjustmentNOTE: Carburetor adjustments should be made with theair cleaner on engine.FINAL ADJUSTMENT PROCEDUREIdle Valve MixturePlace governor speed control lever in "IDLE" position.Set idle speed adjusting screw to obtain 1750 R.P.M.minimum while holding throttle lever again screw. Turnidle valve in until R.P.M. slows or misses (clockwise -lean mixture), then turn it out past smooth idling pointuntil engine runs unevenly (rich mixture). Now turn idlevalve to the midpoint between rich and lean so theengine runs smoothly. Release throttle lever.29
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