TM 5-4240-501-14&PCARBURETIONFuel PumpsOperationOperation of the fuel pump is illustrated in Figs. 119, 120and 121. Any restriction in the fuel or vacuum lines willaffect operation. Also any leaks that cause air to get intothe fuel line or reduce vacuum in the vacuum line willreduce performance.Fig. 119Fig. 120 - Fuel Flow with Crankcase PressureFig. 121 - Fuel Flow Crankcase vacuumTo service fuel pump, pump should be removed fromcarburetor or mounting bracket. When removing fuelsupply line from tank to pump, be sure to plug fuel line orturn off fuel valve, if so equipped.Disassemble fuel pump by removing four (4) 1/4" headcap screws from pump cover. Separate pump cover,pumping chamber and impulse chamber. Discard oldgaskets, diaphragms and springs. Clean pump parts incarburetor solvent or lacquer thinner.A repair kit is available. See Illustrated Parts Lists. Thekit includes all parts needed. Install chamber gasketusing locator pins. Place springs in spring recesses andinstall pump diaphragm locator pins. Place pumpchamber body on impulse body using locator pins. Placedamping diaphragm and cover gasket on pump body.Install cover and four (4) screws. Torque screws to 10-15 in. lbs. (.12-.17 mkp, 1.13-1..69 Nm). See Fig. 119for exploded view.FUEL PUMPS,ECCENTRIC OPERATEDTo Replace Pump DiaphragmRemove pump from cylinder and then remove fourscrews to separate pump head from pump body.With a narrow punch, drive lever pin out until pump leveris loose. Pin may then be driven in either direction, butneed not be removed entirely. Remove old diaphragm,but leave diaphragm spring in pump body.Place new diaphragm into pump body with the slot inshaft at right angles to the pump lever. Diaphragm springshould fit into the cup under the diaphragm. Without thelever spring, insert the pump lever into body holding thediaphragm down. Fit the hook at the end of lever into theslot in diaphragm shaft. Fig: 122.Assemble Fuel PumpAlign holes in lever and body, then drive lever pin intoplace. Place lever spring into body with inner end ofspring over the projection in pump body, then use ascrew driver to force outer end of spring into body until itslips over the projection on lever. Fig. 122, Illus. 2.Place pump head on body and partially insert the fourscrews. Press pump lever down as far as possible andthen tighten the four screws.34
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